What are the high-power lithium battery wiring harnesses
lithium battery wiring harness can improve efficiency
Through reasonable design, lithium battery wiring harness can improve the energy transmission efficiency and safety performance of the battery pack.
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The high-voltage wiring harness is a critical part of the drivetrain system in an electric vehicle (EV). It carries power between the battery pack and motor controller, as well as
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As an integral component within lithium batteries, the battery wiring harness assumes a pivotal role in elevating overall battery performance. In this discussion, we delve into the functions
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6 FAQs about [What are the high-power lithium battery wiring harnesses]
What is a high voltage wiring harness?
The high-voltage wiring harness is a critical part of the drivetrain system in an electric vehicle (EV). It carries power between the battery pack and motor controller, as well as other high voltage components. In addition to carrying power, this harness may also include circuits for communication between components of the drive train system.
What is the working voltage of an EV wire harness?
The working voltage of an EV wire harness refers to the maximum voltage that can be safely applied to the wires in a specific wire harness. The rated power of electric motors used in electric commercial vehicles is relatively large -- generally between 50 and 150 kW. It can reach more than 200kW on some electric heavy trucks.
What is EV wire harness design?
Its design mainly involves the working voltage, working temperature, temperature rise, wire diameter, cable protection and the selection of high voltage connectors. The working voltage of an EV wire harness refers to the maximum voltage that can be safely applied to the wires in a specific wire harness.
What temperature should a high voltage wire harness be able to operate?
At present, the ambient temperature is generally -40℃ ~ +85℃. The long-term maximum allowable working temperature on the surface of the high-voltage wire harness is 125℃, which can reach to 150℃ in some special applications. When designing EV HV wiring harness, it is required that the operating temperature ≥ ambient temperature + temperature rise.
Why do you need a high-power EV harness?
Moreover, higher temperatures are a direct result of higher voltages, meaning these harnesses also need to exhibit a level of thermal insulation. For your high-power EV design, you need harnesses that serve to simplify design complexity with a range of connecting variations and reliable insulative and rugged features.
What makes a good EV harness?
For high-power EVs, these harnesses need to be inherently larger and more rugged to manage the increased size and thickness of cables. Moreover, higher temperatures are a direct result of higher voltages, meaning these harnesses also need to exhibit a level of thermal insulation.
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