What are battery adhesives and how do they work?

According to Billotto, these adhesive materials act as interfaces between the battery cells and the cooling plates, ensuring heat is efficiently dissipated during charging and discharging. These adhesives enhance battery longevity by helping keep the batteries within the optimal temperature range (typically 35-60°C).

What adhesives are used for EV batteries?

Dupont’s BETAMATE (5) and BETAFORCE (7) are part of a broad portfolio of adhesives for numerous EV applications. The next generation of EV batteries is witnessing the emergence of cell-to-pack designs. These designs integrate battery cells into the pack using thermal structural adhesives.

Why do EVs need adhesives?

These adhesives are designed to withstand the rigors of production and ensure a secure, leak-free enclosure. Cooling systems are vital for maintaining the optimal temperature of battery cells in an EV. Adhesives join cooling plate assemblies, often combining hybrid materials like plastic and metal.

Why do EV batteries need ribbon bonding?

Billotto emphasized that ribbon bonding facilitates the efficient transfer of heat from the batteries into the cooling system, all while providing structural support. Dupont’s BETAMATE (5) and BETAFORCE (7) are part of a broad portfolio of adhesives for numerous EV applications.

Why do electric vehicle batteries need adhesives & sealants?

These adhesives keep the cells firmly in place throughout the vehicle's lifespan. Adhesive technology plays a vital role in the assembly and performance of electric vehicle battery packs. From ensuring structural integrity to managing heat and enhancing safety, adhesives, and sealants contribute significantly to the success of EVs.

What is a cooling plate adhesive?

Adhesives join cooling plate assemblies, often combining hybrid materials like plastic and metal. These adhesives provide structural support and seal the water glycol fluid used for cooling. This innovative approach results in lightweight and efficient cooling plates that contribute to the battery's overall performance.